What Is The Structural Steel Fabrication Process?
Structural steel fabrication is an intricate process of engineering steel into forms and shapes used for support in construction. Structural steel fabricators cut, bend, weld, drill and assemble steel parts and components to form strong structures used for high-rise buildings, bridges, warehouses, and other commercial and industrial projects. Each step of this complex fabrication process requires skill, precision and safety for a successful outcome.
Step 1) Design Preparation
The start of the structural steel fabrication process is design preparation. Prior to any building or construction project, plans must be developed. Architects, engineers and building designers will create schematics and drawings indicating the specific size and shape of the steel parts to be used.
Additionally, the location of the site, load-bearing properties, connections, coverings, and other crucial details of the construction are taken into consideration. Once the designs are completed, they are sent to fabrication shops, where they are reviewed by steel fabricators.
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Get a QuoteStep 2) Acquire Materials
The second step of the steel fabrication process is to acquire the necessary materials. Steel fabricators will order steel parts from reputable suppliers that have been approved to meet industry standards. They typically use steel grades such as mild steel, stainless steel, and aluminium. Fabricators may also purchase finished steel beams, columns, and other components to reduce costs.
Thorough inspections of the acquired materials ensure they meet the required specifications and quality standards needed to proceed with the fabrication process.
Step 3) Prepare The Steel
Once the materials have been ordered, the fabricators then prepare the steel for processing. This includes cutting, bending, welding, drilling, and applying other treatments to the steel parts. These operations can be done manually or using automated machinery. It's important that all of these processes are done correctly to ensure that the steel will have the right strength and durability for its intended purpose.
Step 4) Assembly And Installation
The last step in the fabrication process is assembly and installation. Fabricators must take their time to properly assemble all of the steel components in line with the original design plans. Bolts, rivets, and welding may be used to secure the pieces together. The completed structure is then inspected and tested for strength before it is ready to be transported to the construction site.
Once on-site, the fabricators install the steel form and attach it to the rest of the building. The completed steel components are critical to the overall safety and integrity of the structure.
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